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Aug 21, 2023 · The solution is to disassemble the equipment, find out the existing problems, repair them, and reseal them. 8. Oil leakage at the oil pipe joint. This problem is generally caused by the oil pipe not being firmly fixed, and the vibration of the equipment during operation causes the oil pipe joint to loosen.
- The Cause of Leaks
- The Effect of Leaks and Overall Risk Concerns
- 5 Steps to Managing The Leaks
- Conclusion
It’s easy to blame a machine that is considered “a leaker” on some error in manufacturing or on actions taken during a rebuild. Sometimes this may be true. If there is not enough attention given to the type of material used or to component assembly, then any hope of controlling leaks may be doomed from the start. Other times, a leak is blamed on a ...
Some leaks start small and stay small. In a perfect scenario, this would give maintenance ample time to discover the leak during routine inspectionsand follow up with corrective action. Other times, leaks are more significant and it’s critical to act quickly. Don’t be fooled by the size of the leak, as this doesn’t always identify the level of risk...
Recognize its presence and identify the leak source. Once it is recognized, consider any safety concerns first. If the leak presents any immediate danger to personnel, this should be reported immed...Characterize the leak severity. This will be a combination of the current state of the leak and the consequence if the leak is allowed to continue. The current state of the leak is based on charact...Investigate the leak point and the possible root cause. This could be obvious, or it could be difficult. The array of leakage sources is so great, and the detection techniques are so vast that ther...Determine (and take) the necessary corrective actions. Unless the leak can be fixed easily from the exterior, the corrective action may require a shutdown. For critical machines where this is more...If you work at a facility where oil leaks are commonplace, then it may be time to devote the effort needed to accomplish proper leak management. Once they are justified by the identified risks, the practical steps can be approached for each individual occurrence. Although precise and frequent inspection practices are a must for identifying leaks, d...
- Bennett Fitch
Timely detection of oil leaks is critical to preventing damage to equipment and the environment. If left undetected, oil leaks can cause equipment downtime, reduced efficiency, and environmental contamination. In addition, oil leaks can lead to more severe issues, such as fires or explosions, if the leaked oil comes into contact with a hot surface.
On the surface, fluid leakage is a nuisance because the machines that leak need constant monitoring and top-ups to maintain the ideal level of lubricant to operate properly. Unfortunately, as we investigate leakage further, we realize that leakage can be a significant problem on many levels. Safety is a major concern when oil leakage is a factor.
Ultrasonic equipment can often be used to detect these leaks during normal operation of the equipment. External leakage is the easiest to identify. When a piece of equipment is inspected, the area around it serves as the tell-tale sign of any lubricant leaks. There may be a small drip of oil coming from a drain valve or a puddle of oil ...
- Noria Corporation
Episode 5 – Oil leakage: How do you manage it? Oil leakage can cost you money in unscheduled maintenance, lubricant waste and lost production. It also can cause safety issues. Our experts address this slippery subject, providing insights about how to fix and manage leaks to minimize operational costs and boost productivity. EPISODE HIGHLIGHTS:
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Of course, leaks should be cleaned up promptly to avoid any further hazards. As the leak is scheduled for full repair, every effort should be made during this process to preserve the evidence and further investigate the root cause (step 5). If necessary, this may alter the corrective action during the repair.
