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Aug 14, 2024 · Learn the differences between cast and calendered vinyl films, including their applications, durability and how to choose the right option for your signage and graphics needs.
Confused about all of the different types of vinyl out there? Need to understand the difference between HTV and adhesive film? What about craft, sign or wrapping vinyl? Which brand is the best for you? 3M™, ORACAL®, Avery™ or Rwraps™? Read our comprehensive guide and make some sense out of the mess.
- The Pro’s and Con’S of Monomeric Vinyls
- The Pro’s and Con’S of Polymeric Vinyls
- Cast Vinyls, The Pro’s and… The Pro’S!!!
Monomeric vinyls contain plasticisers which use short-chain chemical bonds so don’t bind into the film as efficiently so will more easily migrate from the film leaving it brittle over time. Monomeric films are suitable for most internal applications and selective short-term external applications, are generally quite stiff so can be harder on blade ...
Polymeric vinyls, sometimes known as ‘stabilised films’ or ‘extended life films’ contain long-chain plasticisers which allow them to bind into the film more efficiently, thus reducing the migratory effect. These films are generally less prone to shrinkage, typically 50% less than a monomeric vinyl. Polymeric films feel softer and in general have a ...
Cast vinyls are the choice where dimensionally stable applications are required. The liquified resin is coated onto a highly polished substrate i.e. casting paper, to produce an extremely thin film of vinyl. Due to the lack of mechanical force being used cast films do not retain ‘memory’ as with calendered vinyls, consequently shrinkage is minimal ...
Jul 8, 2022 · When determining what type of vinyl is best for your project, the most important thing to consider is the application you are using it for. Cast film is more resistant to weather abuse and sun energy, making it perfect for long-term applications like vehicle graphics and lasting signage.
Cast Vinyl vs. calendared vinyl, what are the differences between the two films and their applications? Read here and learn the benefits of each and how which is best for your project.
Identifying the goal of your application and how long you want it to last will help in deciding on the best product. For short-term projects, calendered vinyl is a great option. For a long term project, cast vinyl film will provide longevity, durability, and maintain premium quality.
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There are two main ways to produce vinyl films: calendering and extrusion. Each of these industrial processes can be used to produce a range of film and sheet products with distinct qualities. As with any manufacturing process, there are advantages and disadvantages to each approach.
