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Please review this document to ensure the optimal motor operational experience. It is important to understand each unique motor and how it was designed to meet the given application. 1.1 About these instructions These instructions describe the machine and explain how to handle it, from
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- MTR4.2-003
- 1.1 Definitions, warning information
- Qualified persons
- Safety guidelines
- Proper usage
- The safe use of electrical machines
- Installation-specific ignition hazards
- Instructions relevant for safety
- Checking the scope of delivery for completeness
- Contact for further information
- Rotor and rotor winding
- Storing
- 2.5 Main Terminal boxes
- Transport damage
- Storing outdoors
- Storing indoors
- Preservation (mothballing)
- (Environmental Protection)
- Instructions relevant for safety
- Quiet running
- Shipping brace
- Cooling
- Balancing quality
- Balancing, transmission elements
- Rolling-contact bearings
- Installation surfaces
- Instructions relevant for safety
- Vertical and horizontal position
- Connection in the terminal box
- Overview
- Earthing
- Checking the insulation resistance
- Connecting using cable lugs
- Connection without cable lugs
- Use of single-stranded cables
- Cable entry and routing
- Internal PE ground conductor connection
- Temperature sensor
- Parallel PE conductors
- Safety instruction
- Commissioning
- Limit values
- Overview
- Measures
- Measures during commissioning
- Measures during de-energizing
- Energizing the motor with anti-condensation heating (optional)
- Operating machines
- Cleaning
- Switching on the anti-condensation heating
- Placing the machine out of service
- Overview
- Mechanical faults
- Instructions relevant for safety
- (Environmental Protection)
- Bearing and lubrication
- Relubricating with sealing grease
- Faults
- Instructions for inspecting rolling-contact bearings
- Instruction relevant for safety
- Pressing on and pulling off drive elements
- Fans
- Rolling-contact bearing unit
- Removal of Bearings
- • V-ring with adjacent protecting ring
- 6.3.4 Re-assembly
- (Environmental Protection)
- V-ring with adjacent protecting ring
- Fans
- 6.3.8 Spare Parts
- (Environmental Protection)
- • Application
- • General , Connecting Up
! WARNING Supply Voltage is hazardous and can cause Electric Shock and burns. Disconnect Power before proceeding with any work on this equipment.
Warning The data and recommendations specified in all the instructions supplied, and in all other related instructions, must always be observed in order to avoid hazardous situations and the risk of possible injury or damage. Furthermore, the pertinent national, local and plant-specific regulations and requirements should be kept in mind! Special d...
Only qualified persons who have carefully read and understood the content of this documentation should be entrusted with the commissioning and operation of machines, equipment or systems. Qualified persons as far as the safety instructions given in this documentation are concerned are those who have the necessary authorization to commission, earth ...
This documentation contains instructions, which must be followed closely in order to ensure personal safety and avoid damage to the equipment and machines. Personal safety instructions are highlighted in the manual by a warning triangle, while damage avoidance instructions are not. They are marked as follows depending on the level of danger: Danger...
Please pay close attention to the following: Warning The electrical equipment contains components that are at a dangerous voltage. Before any work is carried out, therefore, it must be ensured that the equipment is isolated from the supply. Only qualified persons may work with this equipment. These persons must be familiar with all instructions and...
Danger These electrical machines are designed for use in industrial power systems. Rotating or live and uninsulated parts pose a danger. There is consequently a risk of fatal or severe personal injury or substantial damage to property if the necessary covers are removed without authorization or if the equipment is handled improperly, operated incor...
The criteria for the respective zonal classification are not harmonized and the assessment of the operational risks, the local operating conditions and the various monitoring methods is not uniform. Accordingly, the remedial measures recommended by the supervisory authorities also differ in some cases, depending on the authority’s area of responsib...
Notice If the load torque is very irregular (e.g. when driving a reciprocating compressor) a non-sinusoidal motor current will be induced whose harmonics might bring about an excessive reaction on the supply system and so cause excessive emitted interference on the power supply connecting leads. Notice If operated through a frequency converter, the...
When you take receipt of the delivery, please check immediately whether the scope of the delivery matches up with the accompanying documents. Siemens will not accept any warranty claims relating to items missing from the delivery that are submitted later. Register a complaint about: Any transport damage detected immediately with the delivery agent....
Details about the design of the three-phase motor supplied and about the permissible operating conditions are described in these Operating Instructions. If you have any questions or suggestions, or if you require further information, please contact the Siemens Service Center.
The rotor assembly is pressed onto the shaft together with the squirrel cage winding. The drive end of the shaft usually has a cylindrical shaft end.
The motors are equipped with different types of rolling-contact bearings depending on the version and the operating conditions described in the order. The different types are listed on the lubrication plate of the motor. In converter operation an insulated bearing is usually installed on the non-drive end. Caution Compliance with the permissible lo...
The terminal box can be arranged either on the left or right of the machine. It is not possible to subsequently swap the position to the other side of the machine at a later date. Please consult Siemens if you subsequently need to convert the machine to the next larger size of terminal box. Depending on size, the following terminal boxes are genera...
The shipping company must be notified immediately of any damage detected after delivery of the machine. The machine must not be put into operation if any damage is found.
If possible choose a dry storage location safe from flooding and free from vibrations. Repair any damage to the packaging before putting the equipment in storage, in so far as this is necessary to ensure proper storage conditions. Position machines, devices and crates on pallets, wooden beams or foundations that guarantee protection against ground ...
The storage rooms must be dry, free from dust, frost and vibrations and well ventilated. They must also provide protection against extreme weather conditions. The motors must be protected against shock and humidity. The rotor-locking device should be installed when the device is put into storage. Notice If a motor is not put into operation immediat...
If motors are to be put into storage for longer than 6 months, then they must be checked every 6 months to ensure they are in good working order and any necessary maintenance work must also be carried out. Document all preservation measures taken, so that they can be reversed before the motors are put back into service. Slightly heat the windings o...
Disposal of packing material: On unpacking the motors, the packing material shall be disposed as per the Local / Statutory requirements. Special attention should be given to Polythene bags, thermocole packing and nylon straps etc., which are not biodegradable.
After installation, screwed-in lifting eyebolt(s) should either be removed or tightened down. Remove rotor locator (when provided) from shaft extension. Check the free running of the rotor by rotating the shaft by hand. The shaft extension of the motor is coated with an anticorrosion agent. To remove this coating use kerosene / thinner. Do not use ...
Stable foundations or mounting conditions, exact alignment of the motors and a well-balanced transmission element are essential for quiet vibration-free running. If necessary, shims should be inserted under the motor feet to prevent strain. Caution When routing cables or other parts or components close to or next to the motor frame, it should be ta...
If any shipping braces are in place, remove them before installation.
The cooling air must be able to be drawn-in and discharged unimpeded; ensure that warm discharged air is not drawn back in at the air intake. On the vertical motor design with air intake from above, the air inlets must be protected against the ingress of foreign bodies and water, preferably by using a protective Canopy.
The rotors are dynamically balanced. For shaft ends with keys, a half key is inserted into the motor shaft for maintaining balancing quality. Please make sure that the power take-off element is correctly balanced e.g. half-coupling, pulley, etc. Power take-off element may only be fitted or removed using suitable equipment.
A suitable device should always be used for fitting and removing the transmission elements (coupling halves, pulleys, pinions). As standard, the rotors are dynamically balanced with the half key inserted. When fitting the transmission element, keep the type of balance in mind! Balance with half key. Warning The usual measures should be taken to gua...
The permissible values for axial and radial forces are to be taken from the catalog, or inquiries should be made as necessary.
Make sure that the surfaces for the foundations are leveled and that the installation surfaces for the motor are parallel to the surface of the foundations. The undersides of the feet of the machine must be cleaned before installation.
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
Connect up the blower motor, and optional encoder, as shown in the connection diagram in the terminal box, with due regard to the associated instructions and rating plate data. Dismantling, Assembly
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